REG - Bushveld Minerals Ld - Full Year 2022 Operational Update & 2023 Guidance
31/01/2023 07:00
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RNS Number : 3803O Bushveld Minerals Limited 31 January 2023
Market Abuse Regulation ("MAR") Disclosure
This announcement contains inside information for the purposes of Article 7 of
the Market Abuse Regulation (EU) 596/2014 as it forms part of UK domestic law
by virtue of the European Union (Withdrawal) Act 2018 ("MAR"), and is
disclosed in accordance with the Company's obligations under Article 17 of
MAR.
31 January 2023
Bushveld Minerals Limited
("Bushveld Minerals" "Bushveld" or the "Company")
Full Year 2022 Operational Update and 2023 Guidance
Bushveld Minerals Limited (AIM: BMN), the integrated primary vanadium
producer and energy storage solutions provider, today provides an operational
update for the three months and 12 months ending 31 December 2022.
Group Highlights
§ Record production for the 12M 2022 of 3,842 mtV (12M 2021: 3,592 mtV),
slightly below the revised guidance range of 3,900 mtV - 4,100 mtV as a result
of the continued impact of electricity load shedding at Vanchem.
- Vametco's production of 2,705 mtV exceeded the upper end of guidance
of 2,550 mtV - 2,650mtV.
- Vanchem lost approximately 200 mtV during H2 2022 due to electricity
load shedding.
§ Record production for Q4 2022 of 1,184 mtV (Q3 2022: 1,016 mtV) with both
Vanchem and Vametco reporting quarter-on-quarter increases.
§ Weighted average production cash cost(1) (C1) for 12M 2022 of US$27.7/kgV
(12M 2021: US$26.1/kgV).
§ Weighted average production cash cost(1) (C1) for Q4 2022 of US $25.1/kgV
(Q3 2022: US$28.90/kgV).
1. Weighted average production cash cost (C1): is the blended weighted
average production cash cost (C1) of Vametco and Vanchem, divided by group
production.
2023 Group Guidance and Capital Expenditure
§ Group production guidance of between 4,200 mtV and 4,500 mtV, with volumes
weighted towards H2 2023.
- The Group maintains its target of a steady state production run rate
of 5,000 mtV to 5,400 mtV per annum; however, load shedding has impacted our
ability to optimise Vanchem, which has been factored into the 2023 production
guidance.
- Load curtailment solution agreed between Vanchem and the Emalahleni
municipality, targeted at reducing the future impact of scheduled load
shedding. However, in the event of unscheduled instances of load shedding,
Vanchem will continue to experience total power loss.
- Annual scheduled maintenance to occur in Q2 2023 for Vametco and Q3
2023 for Vanchem.
§ Weighted average Group production cash cost (C1) guidance of between
US$26.1kgV and US$27.0/kgV, (ZAR447/kgV and 438/kgV).
- Costs reflect the national 18.65% electricity price increase
announced by Eskom, South Africa's national utility, coming into effect from 1
April 2023, as well as the impact of load shedding on production.
§ Group capital expenditure, primarily sustaining capital, of between ZAR153
- 161 million (circa US$9.2 - 9.7 million), with most of the cost being
Rand-denominated.
STRATEGIC UPDATE
Substantive long term capital investment undertaken by the Group over the past
five years has supported Bushveld on its mission to become a leading global
low-cost, vertically integrated primary vanadium platform. As it stands today,
the Group is one of only three operating primary vanadium producers which owns
two of the world's four operating primary vanadium processing facilities and
with a diversified vanadium product portfolio to serve its customers globally.
This period of extensive capital investment, refurbishment and optimisation of
Vametco has resulted in it operating consistently and producing at a steady
state level, while the critical refurbishment at Vanchem means that it is now
capable of producing at a significantly increased production level, subject to
the constraints of ongoing electricity load shedding in South Africa.
Despite the significant challenges faced as a result of the impact of the
Covid-19 pandemic, macro-economic headwinds and the aforementioned electricity
crisis in South Africa, the Company has increased production and is well
positioned to deliver further sustainable growth as it looks to a future in
which vanadium will have an increasingly important role as a green commodity.
Looking ahead, the strategic focus of the Group is on building a sustainable,
cash-generative, low-cost production and processing platform to support the
needs of the steel, chemical and energy sectors. A continued focus on
operating and cost efficiencies will be largely driven by the further growth
in throughput as the Company targets a sustainable production run rate of
5,000 to 5,400 mtV over the near-term, as well as continued focus on
efficiencies and cost saving initiatives.
Bushveld Energy continues to make progress with both the Vametco hybrid
mini-grid and the Bushveld Electrolyte Company ("BELCO") expected to be in
operation during H1 2023. The commissioning of the electrolyte manufacturing
plant will be a major achievement underpinning the Group's vertical
integration strategy and opening up a new market for our products.
Furthermore, simplification of the Group structure with the carve-out of
Bushveld Energy means that the Group is well-positioned to optimise its
financing and investment focus whilst delivering value for shareholders.
UPDATE ON THE ORION CONVERTIBLE LOAN NOTE
On 30 September 2020 Bushveld Minerals entered into a US$65 million financing
transaction with Orion Mine Finance ("Orion"), which included a US$35 million
convertible loan note ("CLN") with a three year term, in order to support the
aforementioned critical refurbishment programme at Vanchem. As the CLN will be
maturing in November 2023, the Group has had discussions with Orion and other
potential specialist funders regarding refinancing options of the CLN to
determine a sustainable capital structure in relation to the Group's
operations and longer-term growth ambitions. Discussions are ongoing and the
Group will provide the market with further updates in due course.
Fortune Mojapelo, CEO of Bushveld Minerals Limited, commented:
"I am pleased to report a year of production growth and completion of
significant capital projects at Bushveld Minerals, despite external challenges
related to electricity availability and supply chains.
Pleasingly, we achieved record production over the year, with both Vametco and
Vanchem achieving a record quarter of production in Q4 2022. Vametco beat
production guidance for the year, helped by the fact that its electricity
supply is only curtailed in periods when the grid is under pressure, compared
with the load shedding experienced by Vanchem in these periods. To this end,
we have agreed a load curtailment solution between Vanchem and the Emalahleni
municipality in order to address the ongoing load shedding issues and mitigate
the future impact on production.
On the capital investment front, in 2022 we completed Vanchem's Kiln 3
refurbishment. Importantly, as a result of completion of this project, the
capital expenditure budget for 2023 is primarily related to sustaining
capital.
We retain the target of achieving a production run rate of 5,000 to 5,400 mtV,
however, in the near-term, the uncertain and challenging operating environment
associated with load shedding has impacted our ability to optimise Vanchem.
Consequently, we have factored this into our 2023 Group production guidance,
which is still 13% greater than 2022 production . These difficult operating
conditions have an obvious effect on production volumes, but also on costs,
where a 19% power cost increase will be applied nationwide from Q2 2023.
Despite these external challenges, we are committed to meeting our operational
targets, which includes optimising Vanchem in order to achieve a steady state
production run rate, and for Vametco to continue operating in a stable manner.
BELCO construction is proceeding as planned, and progress is being made in the
qualification process with manufacturers to use its electrolyte. We're also
making good progress on Vametco's solar plus battery storage mini-grid
project.
Finally, I would like to thank the entire Bushveld workforce for their
tireless efforts during a challenging year."
Conference call
Bushveld Minerals Chief Executive Officer, Fortune Mojapelo, and Finance
Director, Tanya Chikanza will host a conference call at 0.9:30 am UK time
(11:30 am SAST) today to discuss the quarterly update with analysts and
investors. Participants may join the call by dialling:
Tel: United Kingdom: +44 (0) 330 551 0205; South Africa: Toll Free: 0 800
980 512, USA Local: +1 786 697 3501
Password: Quote Bushveld Q4 when prompted by the operator.
A replay of the conference call will be available on the Company's website
post the call.
BUSHVELD VANADIUM
12M 2022 vs Q4 2022 vs Q4 2022 vs
Group(1) Unit Q4 2022 12M 2022 12M 2021 Q4 2021 Q3 2022
Production mtV(2) 1,184 3,842 7.0% 23.1% 16.5%
Weighted average production cash cost1 (C1) US$/KgV 25.1 27.7 6.4% -5.7% -13.1%
Sales(3) mtV(2) 905 3,584 8.1% 2.8% -12.5%
1. Based on provisional, unaudited figures.
2. mtV = metric tonnes of vanadium.
3. Reported as final sales to customers.
VAMETCO
Operational highlights for Vametco (on a 100% basis)(1)
Description Unit 12M 2022 vs Q4 2022 vs Q4 2022 vs
Q4 2022 12M 2022 12M 2021 Q4 2021 Q3 2022
Ore mined Tonnes 424 618 1 599 290 31.2% 22.2% -1.3%
Total mined (ore + waste) Tonnes 1 289 773 4 290 225 43.3% 104.6% -2.9%
Ore grade (in Whole Rock) % V(2)O(5) 0.87 0.87 11.7% - -9.4%
Concentrate produced Tonnes 99 631 390 377 0.7% -5.8% -6.1%
Concentrate grade % V 1.00 1.03 -2.8% -7.4% -2.9%
Recovery from Kiln to MVO % 70.7 72.3 0.2% -3.2% 0.6%
Production (Nitro Vanadium) mtV(2) 812 2,705 10.3% 16.1% 21.9%
Production cash cost (C1)(3) ZAR/KgV 372.4 388.3 9.5% 5.4% -18.6%
Production cash cost (C1)(3) US$/KgV 21.1 23.7 -1.3% -7.9% -21.6%
Foreign exchange rate ZAR: USD 17.6 16.4 10.6% 14.2% 3.6%
1. Based on provisional, unaudited figures. Bushveld's net
attributable interest of the above figures is approximately 74%. Production
cash cost is based on vanadium produced.
2. mtV = metric tonnes of vanadium.
3. Excludes depreciation, royalties and selling, general &
administrative expenses. Production cash cost is based on vanadium produced.
Production cash cost (C1) measure does not have any standardized meaning
prescribed by IFRS and differs from measures determined in accordance with
IFRS. This measure is intended to provide additional information and should
not be considered in isolation or as a substitute for measures of performance
prepared in accordance with IFRS. This measure is not necessarily indicative
of net earnings or cash flow from operating activities as determined under
IFRS.
Production
§ 12M 2022 production of 2,705 mtV (12M 2021: 2,453 mtV), outperforming 2022
guidance of between 2,550 mtV and 2,650 mtV, supported by continued
operational performance and stability.
§ Q4 2022 production of 812 mtV (Q3 2022: 666 mtV) as a result of continued
operational performance and stability.
Costs
§ 12M 2022 production cash cost (C1) of US$23.7/kgV (12M 2021: US$24.0/kgV)
was marginally higher than the upper end of guidance of between US$22.7/kgV
and US$23.5/kgV (ZAR346.9/kgV and ZAR358.7/kgV) due to increases in raw
materials and energy costs, partially offset by higher production volumes and
a weaker ZAR: USD exchange rate.
§ Q4 2022 production cash cost (C1) of US$21.1/kgV (Q3 2022: US$26.9/kgV),
mainly due to higher production volumes during the quarter.
2023 Guidance
§ Production is expected to be broadly in line with 12M 2022 production.
§ Production cash cost (C1) guidance of between US$23.6kgV and US$24.0/kgV,
(ZAR396/kgV and R402kgV).
§ Annual 30-day planned maintenance shutdown is expected during Q2 2023.
2023 Capital Expenditure
US$ (million)
Growth -
Sustaining 3.7 - 3.9
Total capital expenditure 3.7 - 3.9
VANCHEM
Operational highlights for Vanchem(1)
Description Unit Q4 2022 12M 2022 12M 2022 vs Q4 2022 vs Q4 2022 vs
12M 2021 Q4 2021 Q3 2022
Ore Milled Tonnes 90 681 259 588 39.2% 100.2% 31.0%
Ore Grade (in Whole Rock) % V(2)O(5) 1.29 1.32 -8.0% -16.0% -8.5%
Milled ore to Kiln Tonnes 61 837 185 937 39.0% 73.9% 21.0%
Milled Ore Grade % V 0.96 0.95 2.0% 6.8% 2.6%
Vametco concentrate to Kiln Tonnes 0 9 689 -49.3% -100% -100.0%
Concentrate Grade % V 0 0.98 -8.0% -100% -100.0%
Recovery: Kiln to Final Product % 61.7 66.4 -17.0% -16.0% -13.7%
Chemicals mtV(2) 55 193 3.0% 570.0% 113.1%
Flake mtV(2) 211 288 1.3% 708.5% 100.0%
FeV mtV(2) 105 657 28.9% -48.5% -58.8%
Total production mtV(2) 372 1 137 -0.1% 42.0% 6.2%
Production cash cost (C1)(3) ZAR/kgV 596.3 609.1 34.6% 5.5% 7.1%
Production cash cost (C1)(3) US$/kgV 33.8 37.2 21.7% -7.6% 3.4%
Foreign exchange ZAR: USD 17.6 16.4 10.6% 14.2% 3.6%
1. Based on provisional, unaudited figures.
2. mtV = metric tonnes of vanadium
3. Excludes depreciation, royalties and selling, general &
administrative expenses. Production cash cost is based on vanadium produced.
Production cash cost (C1) measure does not have any standardized meaning
prescribed by IFRS and differs from measures determined in accordance with
IFRS. This measure is intended to provide additional information and should
not be considered in isolation or as a substitute for measures of performance
prepared in accordance with IFRS. This measure is not necessarily indicative
of net earnings or cash flow from operating activities as determined under
IFRS.
Production
§ 12M 2022 production of 1,137 mtV (12M 2021: 1 138 mtV) impacted by lower
recoveries as a result of Kiln 1's refractory reaching the end of life during
H1 2022, slower than expected ramp up of Kiln 3 in H1 2022 and electricity
load shedding which has negatively impacted the ramp up of production at Kiln
3 in H2 2022.
§ Q4 2022 production of 372 mtV (Q3 2022: 350 mtV), with higher production
volumes in the quarter supported by improved performance of Kiln 3.
§ In November 2022, Vanchem and the Emalahleni municipality agreed a load
curtailment solution, aimed at preventing the plant from experiencing total
power loss during scheduled load shedding. Whilst we still envisage some
impact, it should reduce the effect and enable Vanchem to continue to ramp up
towards steady state production. The Company continues to engage other
parties, including Eskom, to seek a longer-term solution. Furthermore, similar
to the Vametco hybrid-mini grid, we are developing battery storage plus
renewable energy solutions to supplement the power requirements of Vanchem.
Costs
§ 12M 2022 production cash cost (C1) of US$37.2 (12M 2021: US$30.6/kgV),
was higher than revised guidance of $34.9/kgV - US$35.5/kgV (ZAR534/kgV
and ZAR542/kgV) mainly due to lower production volumes and increases in raw
materials and energy costs.
§ Q4 2022 production cash cost (C1) of US$33.8/kgV (Q3 2022: US$32.7/kgV),
due to increase in raw materials, energy costs, payroll and maintenance costs.
2023 Guidance
§ Production is expected to be higher than 12M 2022, although the production
number is highly reliant on the consistency of power supply.
§ Production cash cost1 (C1) guidance of between US$29.7kgV and US$30.8kgV,
(ZAR498/kgV and R517kgV).
§ Annual 25-day maintenance shutdown expected during Q3 2023.
2023 Capital Expenditure
US$ (million)
Growth -
Sustaining 3.2 - 3.4
Total capital expenditure 3.2 - 3.4
BELCO
Construction of the BELCO electrolyte manufacturing plant is progressing
according to plan with a targeted annual capacity of 8 million litres of
vanadium electrolyte. Each litre of vanadium electrolyte will contain
between 82 and 92 grams of vanadium, with the plant using over 1,100 tons of
vanadium oxide equivalent at full production. BELCO is undergoing a
qualification process with several VRFB manufactures to use its electrolyte,
for upcoming orders. BELCO is 55% owned by Bushveld Energy, and 45% by the
Industrial Development Corporation.
2023 Capital Expenditure
US$ (million)
Growth 2.3 - 2.4
Sustaining
-
Total capital expenditure 2.3 - 2.4
HEALTH AND SAFETY
§ 12M 2022 Total Injury Frequency Rate ("TIFR") of 10.32 (12M 2021: 7.78),
due to increased number of incidents recorded. We continue to focus on safety
awareness through regular campaigns to drive safety performance.
§ Q4 2022 TIFR of 5.97 (Q3 2022: 12.01), a 50% improvement driven by
continued focus on the safety improvement program.
VANADIUM PRICE AND OUTLOOK
§ 12M 2022: London Metal Bulletin ("LMB") ferrovanadium price of US$39.2/kgV
(12M 2021: US$38.2/kgV); CRU Ryan's Note of US$52.7/kgV (12M 2021:
US$37.7/kgV); and Asian Metals of US$34.3/kgV (12M 2021: US$36.5/kgV).
§ Q4 2022: LMB Ferrovanadium prices US$33.2/kgV (Q3 2022: US$33.8/kgV); CRU
Ryan's notes US$42.9/kgV (Q3 2022: US$50.9/kgV); and Asian Metals US$32.68/kgV
(Q3 2022: US$30.4/kgV).
§ Sales are optimised to maximise returns from high value markets. Nitro
Vanadium sales into North America are prioritised due to the higher vanadium
prices realised in this region and we continue to maximise sales into
aerospace and speciality chemical products that attract price premiums.
§ Demand remains buoyant for our suite of vanadium products, and we continue
to maintain a global footprint to ensure we are represented in all markets to
provide further diversification.
§ The continued logistical challenges being experienced worldwide in the last
period have resulted in relatively high stocks of material being "in transit"
in order to guarantee supply to key markets.
ENDS
Enquiries: info@bushveldminerals.com
Bushveld Minerals Limited +27 (0) 11 268 6555
Fortune Mojapelo, Chief Executive Officer
Chika Edeh, Head of Investor Relations
SP Angel Corporate Finance LLP Nominated Adviser & Broker +44 (0) 20 3470 0470
Richard Morrison / Charlie Bouverat
Grant Baker / Richard Parlons
RBC Capital Markets Joint Broker +44 (0) 20 7653 4000
Jonathan Hardy / Caitlin Leopold
Tavistock Financial PR
Gareth Tredway / Tara Vivian-Neal/ Adam Baynes +44 (0) 207 920 3150
ABOUT BUSHVELD MINERALS LIMITED
Bushveld Minerals is a low-cost, vertically integrated primary vanadium
producer. It is one of only three operating primary vanadium producers, owning
2 of the world's 4 operating primary vanadium processing facilities. In 2022,
the Company produced 3,842 mtV, representing approximately 3% of the global
vanadium market. Bushveld Vanadium is targeting to grow its vanadium
production and achieve an annualised steady state production run rate of
between 5,000 mtVp.a. and 5,400 mtVp.a in the near term from existing
capacity. Growth plans to expand to 8,000 mtVp.a. will be pursued, subject to
funding and market conditions.With a diversified vanadium product portfolio
serving the needs of the steel, energy and chemical sectors, the Company
participates in the entire vanadium value chain through its two main pillars:
Bushveld Vanadium, which mines and processes vanadium ore; and Bushveld
Energy, an energy storage solutions provider.
Bushveld Energy is focused on developing and promoting the role of vanadium
in the growing global energy storage market through the advancement of
vanadium-based energy storage systems, specifically Vanadium Redox Flow
Batteries ("VRFBs")
Detailed information on the Company and progress to date can be accessed on
the website www.bushveldminerals.com (http://www.bushveldminerals.com)
About Vametco
Vametco is located near Brits on the Western Limb of the Bushveld Complex.
The integrated operation comprises a vanadium ore mine and a processing plant
that produces mostly Nitro Vanadium. The mine lies adjacent to the Brits
Vanadium Project, which will in future serve as an alternative source of near
surface run of mine ("ROM") ore feed to the Vametco plant.
The Vametco mining operation uses open pit bench mining methods to mine a
well-defined orebody. The deposit is continuous with limited faulting and dips
in a northerly direction at approximately 19 degrees.
ROM ore is fed into a primary, secondary and tertiary crushing circuit,
followed by milling and magnetic separation to produce magnetite concentrates.
The magnetite concentrate is fed into the extraction process which consists of
a rotary kiln for roasting followed by leaching and precipitation. Thereafter
the precipitated vanadium as ammonium metavanadate is converted to modified
vanadium oxide ("MVO") in a rotary calciner. MVO is fed into the mix plant and
finally into the shaft furnaces to produce Nitro Vanadium.
About Vanchem
Vanchem is situated at Ferrobank Industrial Park in Emalahleni Local
Municipality, Mpumalanga Province in the Republic of South Africa. Vanchem
is a primary vanadium producing facility with a beneficiation plant capable of
producing various vanadium oxides, ferrovanadium and vanadium chemicals.
Vanchem uses the salt roast beneficiation process, similar to the one used at
Vametco. The plant comprises: a core salt-roast processing plant, including 3
roasting kilns, an electric smelting ferrovanadium converter, an
alumino-thermic smelting facility, also located at Highveld, a vanadium
chemical plant; and a rail siding linking the plant with Bushveld deposits and
additional potential supply sources through the national rail network.
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