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RNS Number : 7775T Ferro-Alloy Resources Limited 29 November 2021
This announcement contains inside information for the purposes of Article 7 of
Regulation (EU) No 596/2014 which is part of UK law by virtue of
the European Union (Withdrawal) Act 2018
29 November 2021
Ferro-Alloy Resources Limited ('FAR' or the 'Company' or the 'Group')
Balasausqandiq Feasibility Study Update
Ferro-Alloy Resources Limited (LSE:FAR), the vanadium producer and developer
of the large Balasausqandiq vanadium deposit in Southern Kazakhstan, is
pleased to announce an update on the progress of the expanded feasibility
study (the 'Feasibility Study' or 'Study') for the large Balasausqandiq
vanadium deposit ('Balasausqandiq') .
Overview
FAR is currently well advanced in the workstreams necessary to produce a
Bankable Feasibility Study ('BFS'). Following the investments by Vision Blue
Resources during 2021, the decision has been taken to expand the scope of the
Study to include not only the finalisation of the BFS for the first phase of
development, known as Phase 1, but also to include Phase 2. Phase 1 envisages
the treatment of 1 million tonnes of ore per year to produce 5,600 tonnes of
vanadium pentoxide, and Phase 2 envisages an expansion to 4 million tonnes per
year with production rising to 22,400 tonnes of vanadium pentoxide.
The Company has commissioned SRK Consulting (Kazakhstan) Limited to produce
the overall Feasibility Study, with the metallurgy and process plant being
covered by Tetra Tech Inc. The results of the BFS are expected during the last
quarter of 2022.
A considerable body of work has been undertaken in previous studies, including
the assessment of the reserves of just one (of five) ore-bodies on a JORC 2012
basis at 23 million tonnes, and the operation of a test plant at which the
proposed process was developed and tested at pilot and commercial scales.
Balasausqandiq is unusual in being a sedimentary deposit comprised of black
shales which are capable of a far lower-cost treatment route, in terms of both
capital and operating costs, than the more plentiful vanadium ores comprising
titano-magnetite which require pre-concentration and roasting at high
temperatures.
The former test-plant is currently operating on a commercial basis to produce
vanadium, molybdenum and nickel concentrates from bought-in secondary
raw-materials.
Drilling
At Balasausqandiq, there are five currently known ore-bodies. The first, OB1,
has been explored sufficiently for a reserve of 23 million tonnes of ore to be
announced under the JORC 2012 standard, providing enough ore to feed Phase 1
of the development of Balasausqandiq. Ore bodies two to five have been
explored and a reserve announced under the former Kazakhstan system of reserve
classification. In line with the decision to upgrade the scope of the
feasibility study, the decision has been taken to carry out further drilling
of OB1 to further understand the underground geometry and to use this
information to tailor a drilling programme to be carried out on ore-bodies two
to five with the intention of being able to define a reserve under JORC 2012
sufficient for Phase 2.
Contracts have been signed with two drilling companies. The first will
complete a programme of diamond core-drilling and the second, a programme of
the faster Reverse Circulation ('RC') drilling where the core is recovered as
the drill chippings rather than as whole core.
The core-drilling rigs have now arrived on site and first drilling started on
23 November 2021. An initial programme of 6,000 metres will be carried out
after which the requirements for the remainder of the programme, likely to be
between 2,000 and 4,000 metres, can be re-assessed.
The RC contract provides for an expected start-date of 1 February 2022. The
initial programme is for 9,000 metres. After assessment, a decision will be
taken on how much further drilling of up to around 5,000 metres is required.
It is currently expected that the RC drilling will be completed towards the
end of the first quarter 2022.
Metallurgy
The FAR process utilises pressure acid leaching ('PAL') for the extraction of
vanadium and associated uranium, molybdenum, aluminium, potassium and rare
earth elements. The process was developed by the Company at its Shieli
operation in Kazakhstan and has been tested at both pilot and semi-commercial
scales. As part of the Feasibility Study, a comprehensive metallurgical test
work program has been implemented at SGS - Canada (Lakefield) to validate the
process and confirm critical process parameters tested in the pilot plant such
as leach extraction, extraction kinetics, effect of recycle streams,
solid/liquid separation requirements, reagent consumptions and final vanadium
pentoxide product quality. To further de-risk the project a separate leach and
comminution variability programme is also being implemented at SGS.
Initial batch testing has been completed and the results were in line with
historical data from the Company. The next stage, "locked-cycle" testing where
the leaching process is carried out multiple times to simulate actual ongoing
operations, has commenced and will provide more definitive results, expected
in early 2022.
By-products
As part of the process of leaching the vanadium, uranium, molybdenum,
aluminium, potassium and rare-earth elements are also recovered into solution.
Recovery from the leach solution is carried out by a three-stage sorption
process in which uranium and molybdenum are recovered in the first, vanadium
in the second and rare-earth elements can possibly be recovered in the third.
The aluminium and potassium can be precipitated from the solutions as
potassium alum. The recovery of these by-products will be confirmed within the
test-programme discussed above.
Potentially a key by-product, carbon, is contained in the tailings and
comprises a form of carbon similar in physical and chemical form to carbon
black which is usually made by burning oil or gas. The Company has previously
successfully tested two potential uses for this product; the first as a filler
for making rubber and the second for smelting to make ferro-silicon. Two
test-programmes have now been started to examine these options in more
depth. A contract has been signed with professors from the Kazakhstan
National University, Al Farabi, to examine the use as a filler in making
rubber, with further testing by Belarusian State Technological University in
Minsk, and a contract with the National Centre for Complex Processing of
Mineral Raw Materials of the Republic of Kazakhstan has been commissioned to
test the production of briquettes and use for smelting. Results of both
contracts are expected during H1 of 2022.
Nick Bridgen, CEO, commented: "Balasausqandiq benefits from a combination of
low capital and operating costs, access to infrastructure, an advantageous
location and huge scale.
"World demand for vanadium is growing as more vanadium flow-batteries to store
renewable energy are being built and vanadium in its traditional use as an
alloy of steel is needed to cut down on CO2 used in steel production.
"Through its ability to supply large quantities of vanadium at low cost,
Balasausqandiq is destined to play an essential part in the reversal of global
warming."
For further information, visit www.ferro-alloy.com
(http://www.ferro-alloy.com/) or contact:
Ferro-Alloy Resources Limited Nick Bridgen (CEO) info@ferro-alloy.com (mailto:bridgen@ferro-alloy.com)
Shore Capital Jerry Keen/Toby Gibbs +44 207 408 4090
(Corporate Broker)
VSA Capital Andrew Monk/Simon Barton +44 (0)203 005 5000
St Brides Partners Limited Catherine Leftley +44 207 236 1177
(Financial PR & IR Adviser)
About Ferro Alloy Resources Limited:
The Company's operations are all located at the Balasausqandiq deposit in
Kyzylordinskoye Oblast in the South of Kazakhstan. Currently the Company has
two main business activities:
a) the high grade Balasausqandiq vanadium project (the "Project"); and
b) an existing vanadium concentrate processing operation (the "Existing
Operation")
Balasausqandiq is a very large deposit, with vanadium as the principal product
together with several by-products. Owing to the nature of the ore, the capital
and operating costs of development are very much lower than for other vanadium
projects.
A reserve on the JORC 2012 basis has been estimated only for the first
ore-body (of five) which amounts to 23 million tonnes, not including the small
amounts of near-surface oxidised material which is in the Inferred resource
category. In the system of reserve estimation used in Kazakhstan the reserves
are estimated to be over 70m tonnes in ore-bodies 1 to 5 but this does not
include the full depth of ore-bodies 2 to 5.
There is an existing concentrate processing operation at the site of the
Balasausqandiq deposit. The production facilities were originally created from
a 15,000 tonnes per year pilot plant which was then adapted to treat
concentrates and expanded. Further expansion is being undertaken which is
expected to result in annualised production capacity of around 1,500 tonnes of
contained vanadium pentoxide plus significant by-product molybdenum.
The strategy of the Company is to develop both the Project and the Existing
Operation in parallel. Although they are located on the same site and use some
of the same infrastructure, they are separate operations.
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