(Corrects paragraph 4 to read $2 billion is the cost of the
tunnel portion of the project rather than the overall cost of
the project, in paragraph 9 corrects weight of machine to
8,000-ton from 6,700-ton)
By Tom James
SEATTLE, April 4 (Reuters) - Bertha, one of the world's
largest tunnel boring machines, emerged north of downtown
Seattle on Tuesday shrouded in clouds of dust and chunks of
falling concrete, completing the most difficult phase of a plan
to build a highway under the heart of the city.
The breakthrough of the cylindrical drilling machine marks a
major step in one of the most ambitious American municipal
projects in recent years. Once complete, 2 miles (3 km) of
Highway 99, an elevated roadway along a densely populated
waterfront, will be rerouted to run beneath the city of 650,000
people.
A sinkhole, a two-year delay and a $480 million claim by
contractors have challenged the $3.1 billion project since it
began in June 2013.
The underground highway, the tunnel portion of which was
budgeted at $2 billion, was initially expected to be completed
by the end of 2015 and has been widely compared with Boston's
16-year "Big Dig" tunneling project, which suffered through cost
overruns, design flaws, worker fatalities and other problems.
"This is a historic moment in our state's transportation
history," Washington state Governor Jay Inslee said in a
statement after the drill's breakthrough. "There is still more
work ahead but this moment is one worth celebrating."
After emerging into a large open-air pit a few blocks from
Seattle's Queen Anne neighborhood, Bertha will be cut into
pieces and hauled away over several months.
The 57-foot (17 m) wide borer made by Japan's Hitachi Zosen
Corp 7004.T cost $80 million and was the largest in the world
when tunneling started in 2013.
As engineers make plans to break down the 8,000-ton
(7,260-metric ton) machine, work to fill the tunnel with a
double-decker roadway has already begun. State planners hope to
have the first car travel through the tunnel in early 2019.
While the project's $3.1 billion price tag is comparatively
small - the Big Dig cost an estimated $22 billion - progress was
complicated by plans to dig beneath some of the most tightly
packed neighborhoods in downtown Seattle.
Bertha overheated and stalled partway through the project in
December 2013, putting completion into doubt. Tunneling was
delayed two years as engineers dug a 120-foot (37 m) access pit
to make repairs.
(Editing by Lisa Von Ahn and Bill Rigby)
((steve.gorman@thomsonreuters.com; 213-955-6761; Reuters
Messaging: steve.gorman.thomsonreuters.com@reuters.net))
Keywords: SEATTLE TUNNEL/