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RNS Number : 5922R  BHP Group Limited  18 July 2025

   18 July 2025

BHP Group Limited
Operational review for the year ended 30 June 2025

Record copper and iron ore production drives strong 2025 performance

"BHP delivered record iron ore and copper production, which demonstrates the
strength and resilience of our business and underpins our ability to deliver
growth and returns to shareholders amid global volatility and uncertainty.

BHP's WA iron ore operations set multiple records, including for full year
production. South Flank exceeded name plate capacity production in its first
full year of operation after being delivered on time and on budget in FY24.
The efficiency of our infrastructure hubs continues to strengthen performance
with rail, port and technology investments delivering tangible production
outcomes. Our steelmaking coal business increased production by 5% with
improved truck productivity offsetting heavy wet weather and geotechnical
challenges at Broadmeadow.

BHP produced more than 2 million tonnes of copper across the group - a record
level of production in a commodity critical to urbanisation, digitisation and
electrification. In Chile, Escondida achieved its highest production in 17
years, and Spence delivered record production. In Australia, Copper SA
finished the year strongly with copper production records in June and for the
final three months of the year.

In Canada, Jansen Stage 1 continues to progress. Today, we are providing an
update on the cost and schedule estimates for Stage 1. We estimate capital
expenditure to be in the range of US$7.0 bn to US$7.4 bn (including
contingencies), versus our original estimate of US$5.7 bn, and first
production to revert to the original schedule of mid-CY27. Our Group capex
guidance remains ~US$11 bn for each of FY26 and FY27.

Commodity demand globally has remained resilient so far in 2025. That
resilience largely reflects China's ongoing ability to grow its overall export
base despite a significant decline in exports to the USA, and its ability to
deliver robust domestic demand despite the dislocation in the property sector.
Copper and steel demand have benefited from a sharp acceleration in renewable
energy investment, electricity grid build out, strong machinery exports and EV
sales. While slower economic growth and a fragmenting trading system remain
potential headwinds, stimulus efforts by China and the USA would help to
mitigate the near-term impact. Going forward, China's 15(th) 5-year plan is
likely to provide more visibility on policies to sustain longer term growth
and development."

Mike Henry, BHP Chief Executive Officer

Summary
 Operational excellence                                                                                        Guidance
 Record iron ore and copper production                                                                         Production achieved and unit costs on track
 BHP delivered record group copper production of >2.0 Mt, up 8%, driven by                                     We exceeded the top end of our production guidance ranges at Escondida and
 strong performances across all operated copper assets, including a 16%                                        NSWEC, while Spence, WAIO and BMA were all in the upper half of their
 production increase at Escondida, record production at Spence and record                                      production guidance ranges, and Copper SA achieved the mid-point of its
 quarterly (Q4) production from Copper SA.                                                                     revised production guidance (and was within its original guidance).

 We also delivered record iron ore production, with WAIO producing 290 Mt (100%                                We remain on track to achieve FY25 unit cost guidance at Escondida, Spence,
 basis), overcoming the impacts of Tropical Cyclone Zelia and Tropical Storm                                   Copper SA and WAIO, and revised guidance at BMA.
 Sean in Q3. The ramp up of the second concentrator at Samarco ahead of

 schedule, also contributed to our record iron ore production.                                                 After delivering 28% copper production growth between FY22 and FY25, guidance
                                                                                                               for FY26 is between 1.8 to 2.0 Mt.
 Portfolio                                                                                                     Social value
 Jansen project update                                                                                         Agreements to reduce value chain emissions
 The Jansen Stage 1 (JS1) potash project is 68% complete. We estimate capex for                                BHP has signed contracts with COSCO Shipping
 JS1 to be in the range of US$7.0 bn - US$7.4 bn, and first production to                                      (https://www.bhp.com/news/media-centre/releases/2025/07/bhp-awards-charter-contracts-for-two-ammonia-dual-fuelled-vessels)
 revert to the original schedule of mid-CY27.                                                                  for the charter of two ammonia dual-fuelled Newcastlemax bulk carriers,

                                                                                                             capable of reducing GHG emissions by 50% to 95% on a per voyage basis(i).
 We are also considering the extension of first production from Jansen Stage 2

 (JS2) to FY31 as part of our regular review of capex sequencing under the                                     Copper SA has partnered with Aurizon
 Capital Allocation Framework and given potential for additional potash supply                                 (https://www.bhp.com/news/media-centre/releases/2025/06/copper-sa-creates-major-logistics-solution-with-aurizon)
 coming to market in the medium-term.                                                                          to deliver a major logistics solution that will significantly reduce emissions

                                                                                                             in South Australia.
 Group capital expenditure for FY26 and FY27 will remain at ~US$11 bn.

                                                                                                               BHP and China Baowu celebrated successful commercial-scale DRI trials using
                                                                                                               BHP's Pilbara iron ores
                                                                                                               (https://www.bhp.com/news/articles/2025/05/bhp-and-china-baowu-celebrated-successful-commercial-scale-dri-trials-using-bhps-pilbara-iron-ores)
                                                                                                               to support potential pathway for steelmaking decarbonisation.
 Production                                  Quarter performance                                                                              Full year performance                                         Guidance
                                             Q4 FY25               v Q3 FY25             v Q4 FY24                                            FY25                           v FY24                         FY25e                          FY26e
 Copper (kt)                                  516.2                1%                    2%                                                    2,016.7                       8%                             1,845 - 2,045                  1,800 - 2,000
   Escondida (kt)                             327.3                (2%)                  6%                                                    1,304.9                       16%                            1,180 - 1,300                  1,150 - 1,250
   Pampa Norte (kt)(ii)                       73.4                 8%                    11%                                                   267.6                         1%                             240 - 270(ii)                  230 - 250(ii)
   Copper South Australia (kt)                92.1                 16%                   3%                                                    315.9                         (2%)                           300 - 325                      310 - 340
   Antamina (kt)                              21.2                 (31%)                 (45%)                                                 118.9                         (17%)                          115 - 135                      120 - 140
   Carajás (kt)                               2.2                  18%                   8%                                                    9.4                           15%                            -                              -
 Iron ore (Mt)                                70.3                 14%                   2%                                                    263.0                         1%                             255 - 265.5                    258 - 269
   WAIO (Mt)                                  68.3                 14%                   0%                                                    256.6                         1%                             250 - 260                      251 - 262
   WAIO (100% basis) (Mt)                     77.5                 14%                   1%                                                    290.0                         1%                             282 - 294                      284 - 296
   Samarco (Mt)                               2.0                  22%                   91%                                                   6.4                           34%                            5 - 5.5                        7.0 - 7.5
 Steelmaking coal - BMA (Mt)(iii)             5.1                  31%                   5%                                                    18.0                          (19%)                          16.5 - 19                      18 - 20
   BMA (100% basis) (Mt)(iii)                 10.3                 31%                   5%                                                    36.0                          (19%)                          33 - 38                        36 - 40
 Energy coal - NSWEC (Mt)                     4.1                  13%                   8%                                                    15.0                          (2%)                           13 - 15                        14 - 16
 Nickel - Western Australia Nickel (kt)(iv)   0.3                  (87%)                 (99%)                                                 30.2                          (63%)                          -                              -

Note: Refer to page 7 for footnotes.

 

 

 

 

1

 

 

 

BHP | Operational review for the year ended 30 June 2025

Summary of disclosures

BHP expects its financial results for the second half of FY25 (H2 FY25) to
reflect certain items summarised in the table below. The table does not
provide a comprehensive list of all items impacting the period. The financial
statements are the subject of ongoing work that will not be finalised until
the release of the financial results on 19 August 2025. Accordingly, the
information in the table below contains preliminary information that is
subject to update and finalisation.

 Description                                                                     H2 FY25 impact(i)   Classification(ii)

                                                                                 (US$M)
 Unit costs (at guidance FX)
 Unit costs for FY25 are expected to be at the bottom end of the guidance range  -                   Operating costs
 at Escondida, within the guidance range at Spence and the revised guidance
 range at BMA, and in the upper half of the guidance ranges at Copper SA and
 WAIO
 Note: Average realised exchange rates for FY25 of AUD/USD 0.65 (guidance rate   -
 AUD/USD 0.66) and USD/CLP 951 (guidance rate USD/CLP 842)
 Income statement
 Negative EBITDA for WA Nickel                                                   250 - 300           ↓ EBITDA
 Increase in closure and rehabilitation provision for closed sites               ~100                ↑ Operating costs
 (predominantly in Group and Unallocated)
 The Group's adjusted effective tax rate for FY25 is expected to be towards the  -                   Taxation expense
 top end of the guidance range of 33 - 38%
 Cash flow statement
 Working capital movements                                                       600 - 700           ↑ Operating cash flow
 Net cash tax paid                                                               3,800 - 3,900       ↓ Operating cash flow
 Dividends received from equity-accounted investments                            ~150                ↑ Operating cash flow
 Capital and exploration spend is expected to be broadly in line with full year  ~4,600              ↓ Investing cash flow
 guidance of ~US$10 bn
 Proceeds received from the sale of BHP's 50% interest in the Blackwater and     ~250                ↑ Investing cash flow
 Daunia mines(iii)
 Impact of BHP Brasil's obligations relating to the Samarco dam failure          ~1,100              ↓ Investing cash flow
 Payment for the completion of the Vicuña transaction                            ~2,000              ↓ Investing cash flow
 Dividends paid to non-controlling interests                                     ~800                ↓ Financing cash flow
 Payment of the H1 FY25 dividend                                                 ~2,500              ↓ Financing cash flow
 Balance sheet
 The Group's net debt balance as at 30 June 2025 is expected to be ~US$13 bn     -                   Net debt
 Exceptional items
 Financial impact of the Samarco dam failure                                     Refer footnote(iv)  Exceptional item

i        Numbers are not tax effected, unless otherwise noted.

ii       There will be a corresponding balance sheet, cash flow and/or
income statement impact as relevant, unless otherwise noted.

iii     For detail on future payments in relation to the divestment please
refer to: BHP completes the divestment of Daunia and Blackwater
(https://www.bhp.com/news/media-centre/releases/2024/04/bhp-completes-the-divestment-of-daunia-and-blackwater)
.

iv      Financial impact is the subject of ongoing work and is not yet
finalised. See iron ore (#_Iron_ore) section for further information on
Samarco operations.

 

   Further information in Appendix 1 (#_Appendix_1)

   Detailed production and sales information for all operations in Appendix 2
   (#_Appendix_2)

2

 

 

 

BHP | Operational review for the year ended 30 June 2025

 

Segment and asset performance | FY25 v FY24
Copper
 Production               Total copper production increased for a third consecutive year, a 28% increase

                        from FY22, to a record 2,017 kt. Copper production for FY26 is expected to be
 2,017 kt Up 8%           between 1,800 and 2,000 kt reflecting planned lower grade in Chile.

Escondida 1,305 kt Up 16% (100% basis)
 FY24 1,865 kt
Escondida achieved its highest production in 17 years, increasing 16% due to

                        record concentrator throughput, improved recoveries, higher concentrator feed
 FY26e 1,800 - 2,000 kt   grade of 1.02% (FY24: 0.88%) and the Full SaL leaching project which achieved

                        first production in Q4 FY25.

                        Production for FY26 is expected to be between 1,150 and 1,250 kt. Concentrator
 Average realised price   feed grade for FY26 is expected to be approximately 0.85%.

 US$4.25/lb Up 7%         Pampa Norte 268 kt Up 1%

 FY24 US$3.98/lb          Pampa Norte consists of Spence and Cerro Colorado.

                          Spence production increased 5% to a record 268 kt due to improved stacked feed

                        grade. Concentrator throughput, feed grade and recovery was broadly in line
                          with the prior period.

                          Production at Spence for FY26 is expected to be between 230 and 250 kt due to
                          expected lower concentrator feed grades and increased volume of transitional
                          ore processed.

                          Cerro Colorado remains in temporary care and maintenance, having contributed
                          11 kt of copper production in FY24.

Copper South Australia 316 kt Down 2%

Strong underlying performance continued in Q4, with record quarterly copper
                          production achieved. Full year production declined marginally due to the
                          significant two-week weather-related power outage in Q2.

                          Copper South Australia performed strongly across all three operations
                          following the outage, delivering an 18% uplift in copper production in H2. The
                          smelter and refinery demonstrated continued operating stability and
                          performance improvement, achieving record half-year copper production at
                          Olympic Dam (under BHP ownership) and record full year concentrate smelted.
                          Carrapateena achieved higher productivity from the sub-level cave, resulting
                          in strong annual copper production and record gold production.

                          Production for FY26 is expected to increase to between 310 and 340 kt,
                          weighted to the second half.

Other copper

At Antamina, copper production decreased 17% to 119 kt reflecting lower
                          concentrator throughput and a decline in feed grade. Zinc production was 5%
                          higher at 109 kt, as a result of higher zinc feed grade.

                          For FY26, at Antamina, copper production is expected to increase to between
                          120 and 140 kt and zinc production is expected to be between 90 and 110 kt.

                          Carajás produced 9.4 kt of copper and 7.3 troy koz of gold.

 

3

 

 

 

BHP | Operational review for the year ended 30 June 2025

Iron ore
 Production               Iron ore production increased to a record 263 Mt. Production for FY26 is

                        expected to increase to between 258 and 269 Mt.
 263 Mt Up 1%
WAIO 257 Mt Up 1% | 290 Mt (100% basis)

WAIO delivered another full year production record of 257 Mt (290 Mt on a 100%
 FY24 260 Mt              basis) and record shipments. This strong performance reflects supply chain

                        excellence with record productive movement, in addition to improved rail cycle
 FY26e 258 - 269 Mt       times, and enhanced car dumper and ship loader performance unlocked by the

                        Port Debottlenecking Project 1 (PDP1). South Flank exceeded nameplate capacity
                          of 80 Mt (100% basis) in its first year following ramp up, contributing to

                        record Ore for Rail (OFR) volumes from the Central Pilbara hub (South Flank
 Average realised price   and Mining Area C).

 US$82.13/wmt Down 19%    The record production was delivered despite the impact of Tropical Cyclone

                        Zelia and Tropical Storm Sean in Q3, and the planned increase in tie-in
 FY24 US$101.04/wmt       activity of the multi-year Rail Technology Programme (RTP1).

Production for FY26 is expected to be between 251 and 262 Mt (284 and 296 Mt on a 100% basis), incorporating the planned rebuild of Car Dumper 3 in HY26 and the ongoing tie-in activities for RTP1.
                          Samarco 6.4 Mt Up 34% | 12.8 Mt (100% basis)

Production increased following the ramp up of the second concentrator. FY26
                          production is expected to increase to between 7.0 and 7.5 Mt with the second

                        concentrator now online, somewhat offset by planned maintenance expected
                          during the financial year.

                          Since the October 2024 Agreement with the Public Authorities, Samarco has
                          incurred R$10.3 bn(v) on performance obligations ('Obligations to Perform'),
                          including approximately R$5.5 bn(v) paid directly to people impacted by the
                          2015 Fundão dam failure. Another R$10.9 bn(v) has been paid to Public
                          Authorities ('Obligations to Pay') in the same period.

Coal
Steelmaking coal
 Production               BMA 18 Mt Down 19% | 36 Mt (100% basis)

Production increased 5% (excluding the contribution of Blackwater and Daunia
 18.0 Mt Down 19%         in FY24), and raw coal inventory levels increased 12%. The strong performance

                        was underpinned by improved truck productivity and led to increased production
 FY24 22.3 Mt             across all open cut mines.

 FY26e 18 - 20 Mt         Our focus on rebuilding raw coal inventory enabled us to stabilise operating

                        performance across the asset and increase production despite the geotechnical
                          challenges at Broadmeadow and a 36% year-on-year increase in rainfall(vi).

 Average realised price   Production guidance for FY26 is expected to increase to between 18 and 20 Mt

                        (36 and 40 Mt on a 100% basis), weighted to the second half. We expect the
 US$193.82/t Down 27%     inventory rebuild to continue into CY27.

 FY24 US$266.06/t

Energy coal
 Production               NSWEC 15 Mt Down 2%

NSWEC exceeded the top end of production guidance again in FY25. Production
 15.0 Mt Down 2%          decreased slightly due to increased wet weather impacting truck productivity,

                        as well as a higher proportion of washed coal and reduced truck availability
 FY24 15.4 Mt             in Q1. This was partially offset by a draw down of inventory.

 FY26e 14 - 16 Mt         Production for FY26 is expected to be between 14 and 16 Mt.

                          In April 2025, we received approval from the NSW government to extend mining

                        to 30 June 2030. We also entered into an agreement with renewable energy and
 Average realised price   infrastructure company ACCIONA Energía

                        (https://www.bhp.com/news/articles/2025/04/pumped-hydro-project-study-announced-at-mt-arthur-coal)
 US$107.80/t Down 11%     to explore the development of a pumped hydro energy storage project, located

                        in part of the Mt Arthur Coal operation.
 FY24 US$121.52/t

4

 

 

BHP | Operational review for the year ended 30 June 2025

Group & Unallocated
Nickel
 Production       Western Australia Nickel 30 kt Down 63%

Western Australia Nickel (WAN) transitioned into temporary suspension in HY25.
 30 kt Down 63%

                As previously announced, BHP intends to review the decision to temporarily
 FY24 82 kt       suspend WAN by February 2027. As part of this review, BHP is assessing the

                potential divestment of the WAN assets. Any decision to divest will be subject
                  to an assessment against other options, including continuing temporary

                suspension, restart or closure.

                  During the review process, BHP is committed to:

                  ·      support the workforce with a people first approach;

                  ·      ensure the ongoing safety and integrity of the mines and related
                  infrastructure;

                  ·      work closely with Traditional Owners, governments and suppliers,
                  and to invest in local communities via the A$20 m Community Fund established
                  in 2024; and

                  ·      invest in exploration to extend the resource life of WAN and
                  preserve optionality.

Quarterly performance | Q4 FY25 v Q3 FY25
 Copper                                                                                          Iron ore
 516 kt Up 1%     Copper SA achieved record copper production in Q4. Spence production also      70 Mt Up 14%     Record quarterly production at WAIO underpinned by strong supply chain

                increased driven by higher concentrator feed grade. Escondida cathode
                performance with record productive movement, following significant weather
 Q3 FY25 513 kt   production increased as Full SaL ramped up, offset by lower concentrate feed   Q3 FY25 62 Mt    impacts in Q3. Samarco production continued to increase as the ramp up of the
                  grade.                                                                                          second concentrator was completed.
 Steelmaking coal                                                                                Energy coal
 5.1 Mt Up 31%    Higher production, including improved mining rates at Broadmeadow despite      4.1 Mt Up 13%    Higher production due to improved wash plant performance, including record

                ongoing geotechnical challenges, and increased stripping and inventory build
                feed volumes and increased yield, as well as inventory draw down. This was
 Q3 FY25 3.9 Mt   following significant weather in Q3.                                           Q3 FY25 3.6 Mt   partially offset by significant wet weather.

 Nickel
 0.3 kt Down 87%  Additional saleable production recovered from inventory during temporary

                suspension.
 Q3 FY25 2.3 kt

 

 

5

 

 

BHP | Operational review for the year ended 30 June 2025

Major projects
 Commodity  Project and ownership  Capacity                                                                        Capital                                                  First                                                                          Progress

expenditure
production

US$M
target date
 Potash     Jansen Stage 1         Design, engineering and construction of an underground potash mine and surface  Currently under review. Expected range is 7,000 - 7,400  Currently under review. Expected date may revert to original project timeline  Approved in August 2021. Project is 68% complete(1)

(Canada)              infrastructure, with capacity to produce 4.15 Mtpa.                                                                                      of mid-CY27

100%
 Potash     Jansen Stage 2         Development of additional mining districts, completion of the second shaft      Currently under review                                   Currently under review.                                                        Approved in October 2023. Project is 11% complete

(Canada)              hoist infrastructure, expansion of processing facilities and addition of rail

100%                  cars to facilitate production of an incremental 4.36 Mtpa.                                                                               Expected date may extend by two years to FY31

1       Jansen Stage 1 completion percentage has been re-baselined since
our Q3 FY25 Operational Review.

 

We continue to make progress at Jansen with JS1 now 68% complete. We estimate
capital expenditure for JS1 to increase from US$5.7 bn to be in the range of
US$7.0 bn to US$7.4 bn (including contingencies) and first production to
revert to the original schedule of mid-CY27. The estimated cost increase is
driven by inflationary and real cost escalation pressures, design development
and scope changes, and our current assessment of lower productivity outcomes
over the construction period. We expect to update the market on JS1's timing
and optimised capital expenditure estimate in H2 FY26.

Given potential for additional potash supply coming to market in the medium
term, and as part of our regular review of the sequencing of capital projects
under the Capital Allocation Framework, we are considering a two-year
extension for the execution of JS2 from FY29 to FY31. We expect to update the
market on JS2's timing estimate during H1 FY26, and optimised capital
expenditure estimate in H2 FY26.

We have spent US$4.5 bn on JS1 and US$0.4 bn on JS2 since they commenced
execution.

 

Footnotes

i        Percentage reductions when run on lower or low to zero GHG
emissions ammonia compared to a conventionally fuelled voyage. Vessels
expected to be delivered from 2028. Lower GHG emissions: Capable of between 5%
to 80% lower GHG emissions intensity (gCO2-e/joule) on a well-to-wake basis
compared to conventional fossil fuels used in shipping. Low to zero GHG
emissions: Capable of between 81% to 100% lower GHG emissions intensity
(gCO2-e/joule) on a well-to-wake basis compared to conventional fossil fuels
used in shipping. Well-to-wake means inclusive of the GHG emissions across the
entire process of fuel production, delivery and use onboard vessels.

ii       FY24 includes 11 kt from Cerro Colorado, which entered temporary
care and maintenance in December 2023. Excluding these volumes, FY25
production increased 5%. Production guidance is for Spence only. Refer to
copper (#_Copper) and the production and sales report (#_Appendix_2) for
further information.

iii     FY24 production includes 5 Mt (10 Mt on a 100% basis) from the
Blackwater and Daunia mines, which were divested on 2 April 2024. Excluding
these volumes, FY25 production increased 5%. Refer to steelmaking coal
(#_Steelmaking_coal) and the production and sales report (#_Appendix_2) for
further information.

iv      Western Australia Nickel ramped down and entered temporary
suspension in December 2024. Refer to nickel (#_Nickel) and the production and
sales report (#_Appendix_2) for further information.

v       Amounts shown are those incurred by Samarco on a 100% basis, which
includes cash outflows as well as accruals relevant to the period from when
the agreement was signed on 25 October 2024 to the end of the 2025 financial
year on 30 June 2025. A portion of these payments were funded by cash
generated from the Samarco operations. The cash impact of BHP Brasil's
obligations relating to the Samarco dam failure for H2 FY25 is outlined on
page 2.

vi      821 mm of rainfall recorded at Moranbah Airport in FY25, 36% higher
than FY24 (602 mm).

 

 

6

 

 

BHP | Operational review for the year ended 30 June 2025

Appendix 1
Average realised prices
                                    Quarter performance             H2 performance                  Full year performance
 Average realised prices(i)         Q4 FY25   v Q3 FY25  v Q4 FY24  H2 FY25   v H1 FY25  v H2 FY24  FY25         v FY24
 Copper (US$/lb)(i)(i, iii, iv)      4.43     (3%)       (3%)        4.50     13%        5%          4.25        7%
 Iron ore (US$/wmt, FOB)(v)          79.93    (8%)       (12%)       83.15    3%         (16%)       82.13       (19%)
 Steelmaking coal (US$/t)(vi, vii)   177.32   (4%)       (28%)       180.65   (12%)      (32%)       193.82      (27%)
 Energy coal (US$/t)(viii)           85.70    (12%)      (31%)       91.28    (27%)      (24%)       107.80      (11%)

i        Based on provisional, unaudited estimates. Prices exclude sales
from equity accounted investments, third party product and internal sales, and
represent the weighted average of various sales terms (for example: FOB, CIF
and CFR), unless otherwise noted. Includes the impact of provisional pricing
and finalisation adjustments.
 
 

ii       The large majority of copper cathodes sales were linked to index
price for quotation periods one month after month of shipment, and three to
four months after month of shipment for copper concentrates sales with price
differentials applied for location and treatment costs.

iii     At 30 June 2025, the Group had 434 kt of outstanding copper sales
that were revalued at a weighted average price of US$4.52/lb. The final price
of these sales will be determined in FY26. In addition, 430 kt of copper sales
from FY24 were subject to a finalisation adjustment in the current period. The
displayed prices include the impact of these provisional pricing and
finalisation adjustments.

iv      Sales from Carrapateena and Prominent Hill acquired through the
purchase of OZL are included since the Q4 FY24 period.

v       The large majority of iron ore shipments were linked to index
pricing for the month of shipment, with price differentials predominantly a
reflection of market fundamentals and product quality. Iron ore sales for FY25
and Q4 FY25 were based on an average moisture rate of 7.1% (FY24 6.7%; Q4 FY24
6.9%).

vi      The large majority of steelmaking coal and energy coal exports were
linked to index pricing for the month of scheduled shipment or priced on the
spot market at fixed or index-linked prices, with price differentials
reflecting product quality.

vii    From FY25, steelmaking coal refers to hard coking coal which is
generally those steelmaking coals with a Coke Strength after Reaction (CSR) of
35 and above. Comparative periods include impacts from weak coking coal, which
refers generally to those steelmaking coals with a CSR below 35, which were
sold by Blackwater and Daunia mines, divested on 2 April 2024.

viii   Export sales only. Includes energy coal sales from steelmaking coal
mines.

Unit cost guidance

 Unit cost               Current FY25 guidance(i)
 Escondida (US$/lb)      1.30 - 1.60               Bottom end
 Spence (US$/lb)         2.00 - 2.30               Unchanged
 Copper SA (US$/lb)(ii)  1.30 - 1.80               Upper half
 WAIO (US$/t)            18.00 - 19.50             Upper half
 BMA (US$/t)             128 - 133                 Unchanged

i        FY25 unit cost guidance is based on exchange rates of AUD/USD
0.66 and USD/CLP 842.

ii       Calculated using the following assumptions for by-products: gold
US$2,000/oz, and uranium US$80/lb.

Exploration

Minerals exploration and evaluation expenditure was US$396 m for FY25 (FY24:
US$457 m) of which US$346 m was expensed (FY24: US$399 m).

 

7

 

BHP | Operational review for the year ended 30 June 2025

Appendix 2

8

 

BHP | Operational review for the year ended 30 June 2025

 

                                                                                                                     Production                                                                                      Sales
                                                                                                                     Quarter ended                                                      Year to date                 Quarter ended                                    Year to date
                                                                                                                     Jun               Sep         Dec         Mar         Jun          Jun      Jun      Var        Jun      Sep      Dec      Mar      Jun          Jun      Jun      Var
                                                                                                                     2024              2024        2024        2025        2025         2025     2024     %          2024     2024     2024     2025     2025         2025     2024     %
 Group production and sales summary
 By commodity
 Metals production is payable metal unless otherwise noted.
 Throughout this report figures in italics indicate that this figure has been
 adjusted since it was previously reported.
 Copper                                  Payable metal in concentrate            kt                                  370.4             360.9       391.4       379.8       375.9        1,508.0  1,335.4  13%        378.7    391.5    372.8    399.0    377.6        1,540.9  1,274.7  21%
                                         Escondida                               kt                                  258.5             264.8       295.4       288.4       278.6        1,127.2  926.7    22%        261.3    273.2    275.0    309.2    285.5        1,142.9  886.5    29%
                                         Pampa Norte                             kt                                  39.4              35.7        36.6        36.1        42.2         150.6    150.3    0%         49.3     44.0     36.5     36.5     37.3         154.3    142.4    8%
                                         Copper South Australia                  kt                                  32.1              21.8        25.9        22.5        31.7         101.9    106.3    (4)%       28.0     30.4     25.9     23.8     30.9         111.0    98.9     12%
                                         Antamina                                kt                                  38.3              36.3        30.5        30.9        21.2         118.9    143.9    (17)%      37.4     39.6     33.3     27.4     21.8         122.1    139.8    (13)%
                                         Carajás                                 kt                                  2.1               2.3         3.0         1.9         2.2          9.4      8.2      15%        2.7      4.3      2.1      2.1      2.1          10.6     7.1      49%
                                         Cathode                                 kt                                  134.4             115.4       119.4       133.6       140.3        508.7    529.6    (4)%       142.3    110.7    120.0    133.3    148.4        512.4    531.9    (4)%
                                         Escondida                               kt                                  50.7              39.4        44.4        45.2        48.7         177.7    198.6    (11)%      54.6     37.6     43.2     47.4     52.7         180.9    200.3    (10)%
                                         Pampa Norte                             kt                                  26.5              24.4        29.6        31.8        31.2         117.0    115.3    1%         26.5     24.1     30.0     30.7     34.1         118.9    116.3    2%
                                         Copper South Australia                  kt                                  57.2              51.6        45.4        56.6        60.4         214.0    215.7    (1)%       61.2     49.0     46.8     55.2     61.6         212.6    215.3    (1)%
                                         Total                                   kt                                  504.8             476.3       510.8       513.4       516.2        2,016.7  1,865.0  8%         521.0    502.2    492.8    532.3    526.0        2,053.3  1,806.6  14%
 Lead                                    Payable metal in concentrate            t                                   131               21          148         234         1,829        2,232    332      572%       9        125      35       181      837          1,178    362      225%
                                         Antamina                                t                                   131               21          148         234         1,829        2,232    332      572%       9        125      35       181      837          1,178    362      225%
 Zinc                                    Payable metal in concentrate            t                                   15,839            19,374      22,792      26,026      40,415       108,607  103,392  5%         14,118   19,609   25,328   22,249   37,263       104,449  102,681  2%
                                         Antamina                                t                                   15,839            19,374      22,792      26,026      40,415       108,607  103,392  5%         14,118   19,609   25,328   22,249   37,263       104,449  102,681  2%
 Gold                                    Payable metal in concentrate            troy oz                             100,013           85,668      90,468      89,841      95,949       361,926  362,960  0%         92,323   98,936   89,174   92,357   95,523       375,990  349,377  8%
                                         Escondida                               troy oz                             45,410            46,963      37,293      44,527      40,292       169,075  181,061  (7)%       45,410   46,963   37,293   44,527   40,292       169,075  181,061  (7)%
                                         Pampa Norte                             troy oz                             4,676             4,043       2,635       3,341       2,961        12,980   13,280   (2)%       4,676    4,043    2,635    3,341    2,961        12,980   13,280   (2)%
                                         Copper South Australia                  troy oz                             48,355            32,928      48,309      40,457      50,871       172,565  163,061  6%         40,507   44,761   47,719   42,825   50,577       185,882  150,301  24%
                                         Carajás                                 troy oz                             1,572             1,734       2,231       1,516       1,825        7,306    5,558    31%        1,730    3,169    1,527    1,664    1,693        8,053    4,735    70%
                                         Refined gold                            troy oz                             49,139            37,385      47,478      57,006      46,789       188,658  207,123  (9)%       52,687   40,326   43,479   57,982   49,241       191,028  203,782  (6)%
                                         Copper South Australia                  troy oz                             49,139            37,385      47,478      57,006      46,789       188,658  207,123  (9)%       52,687   40,326   43,479   57,982   49,241       191,028  203,782  (6)%
                                         Total                                   troy oz                             149,152           123,053     137,946     146,847     142,738      550,584  570,083  (3)%       145,010  139,262  132,653  150,339  144,764      567,018  553,159  3%
 Silver                                  Payable metal in concentrate            troy koz                            3,317             3,150       3,277       3,418       3,911        13,756   11,593   19%        3,137    3,126    3,084    3,198    3,526        12,934   11,033   17%
                                         Escondida                               troy koz                            1,549             1,546       1,619       1,787       1,906        6,858    5,446    26%        1,549    1,546    1,619    1,787    1,906        6,858    5,446    26%
                                         Pampa Norte                             troy koz                            583               503         451         428         441          1,823    1,654    10%        583      503      451      428      441          1,823    1,654    10%
                                         Copper South Australia                  troy koz                            312               223         253         186         251          913      1,134    (19)%      311      295      218      173      226          912      1,122    (19)%
                                         Antamina                                troy koz                            873               878         954         1,017       1,313        4,162    3,359    24%        694      782      796      810      953          3,341    2,811    19%
                                         Refined silver                          troy koz                            265               206         133         462         216          1,017    995      2%         329      202      110      486      213          1,011    958      6%
                                         Copper South Australia                  troy koz                            265               206         133         462         216          1,017    995      2%         329      202      110      486      213          1,011    958      6%
                                         Total                                   troy koz                            3,582             3,356       3,410       3,880       4,127        14,773   12,588   17%        3,466    3,328    3,194    3,684    3,739        13,945   11,991   16%
 Uranium                                 Payable metal in concentrate            t                                   929               672         725         783         974          3,154    3,603    (12)%      1,554    677      640      710      1,230        3,257    3,324    (2)%
                                         Copper South Australia                  t                                   929               672         725         783         974          3,154    3,603    (12)%      1,554    677      640      710      1,230        3,257    3,324    (2)%
 Molybdenum                              Payable metal in concentrate            t                                   699               1,084       751         801         337          2,973    2,616    14%        678      862      872      839      714          3,287    2,387    38%
                                         Pampa Norte                             t                                   117               182         136         187         189          694      794      (13)%      134      181      138      223      190          732      818      (11)%
                                         Antamina                                t                                   582               902         615         614         148          2,279    1,822    25%        544      681      734      616      524          2,555    1,569    63%
 Iron ore                                Western Australia Iron Ore (WAIO)       kt                                  68,173            63,363      64,751      60,137      68,348       256,599  254,936  1%         67,323   63,408   64,341   59,234   67,830       254,813  255,977  0%
                                         Samarco                                 kt                                  1,041             1,285       1,471       1,635       1,991        6,382    4,748    34%        1,043    1,002    1,508    1,445    2,013        5,968    4,766    25%
                                         Total                                   kt                                  69,214            64,648      66,222      61,772      70,339       262,981  259,684  1%         68,366   64,410   65,849   60,679   69,843       260,781  260,743  0%
 Steelmaking coal¹                       BHP Mitsubishi Alliance (BMA)           kt                                  4,922             4,515       4,430       3,919       5,146        18,010   22,275   (19)%      4,904    4,273    4,726    3,791    5,030        17,820   22,294   (20)%
 Energy coal                             NSW Energy Coal (NSWEC)                 kt                                  3,751             3,675       3,698       3,596       4,067        15,036   15,368   (2)%       3,678    3,951    3,803    3,509    3,926        15,189   15,167   0%
 Nickel(2)                               Western Australia Nickel                kt                                  23.0              19.6        8.0         2.3         0.3          30.2     81.6     (63)%      23.2     19.9     11.2     2.2      0.2          33.5     80.9     (59)%
 Cobalt(2)                               Western Australia Nickel                t                                   181               294         121         35          -            450      734      (39)%      181      294      121      -        -            415      662      (37)%
 1 Production and sales included contribution from Blackwater and Daunia mines
 until their divestment on 2 April 2024. BMA includes thermal coal sales.
 2 WA Nickel ramped down and entered temporary suspension in December 2024.

 

 

 

9

 

 

BHP | Operational review for the year ended 30 June 2025

 

                                                                                                    Production                                                                     Sales
                                                                                                    Quarter ended                                    Year to date                  Quarter ended                              Year to date
                                                                                                    Jun      Sep      Dec      Mar      Jun          Jun      Jun      Var         Jun     Sep     Dec     Mar     Jun        Jun      Jun      Var
                                                                                                    2024     2024     2024     2025     2025         2025     2024     %           2024    2024    2024    2025    2025       2025     2024     %
 Production and sales
 By asset
 Copper
 Metals production is payable metal unless otherwise noted.
 Escondida, Chile¹                                                               BHP interest 57.5%
                                         Material mined                          kt                 102,752  100,416  116,083  117,038  122,386      455,923  389,254  17%
                                         Concentrator throughput                 kt                 34,377   32,488   35,293   32,889   36,490       137,160  134,114  2%
                                         Average copper grade - concentrator     %                  0.99%    1.00%    1.06%    1.09%    0.95%        1.02%    0.88%    16%
                                         Production ex mill                      kt                 279.5    269.9    309.8    295.6    291.0        1,166.3  961.4    21%
                                         Payable copper                          kt                 258.5    264.8    295.4    288.4    278.6        1,127.2  926.7    22%         261.3   273.2   275.0   309.2   285.5      1,142.9  886.5    29%
                                         Copper cathode (EW)                     kt                 50.7     39.4     44.4     45.2     48.7         177.7    198.6    (11)%       54.6    37.6    43.2    47.4    52.7       180.9    200.3    (10)%
                                          Oxide leach                            kt                 13.8     7.8      12.2     14.3     16.3         50.6     62.7     (19)%
                                          Sulphide leach                         kt                 36.9     31.6     32.2     30.9     32.4         127.1    135.9    (6)%
                                         Total copper                            kt                 309.2    304.2    339.8    333.6    327.3        1,304.9  1,125.3  16%         315.9   310.8   318.2   356.6   338.2      1,323.8  1,086.8  22%
                                         Payable gold concentrate                troy oz            45,410   46,963   37,293   44,527   40,292       169,075  181,061  (7)%        45,410  46,963  37,293  44,527  40,292     169,075  181,061  (7)%
                                         Payable silver concentrate              troy koz           1,549    1,546    1,619    1,787    1,906        6,858    5,446    26%         1,549   1,546   1,619   1,787   1,906      6,858    5,446    26%
 1 Presented on a 100% basis. BHP interest in saleable production is 57.5%.

 Pampa Norte, Chile                                                              BHP interest 100%
 Copper                                  Payable metal in concentrate            kt                 39.4     35.7     36.6     36.1     42.2         150.6    150.3    0%          49.3    44.0    36.5    36.5    37.3       154.3    142.4    8%
                                         Cathode                                 kt                 26.5     24.4     29.6     31.8     31.2         117.0    115.3    1%          26.5    24.1    30.0    30.7    34.1       118.9    116.3    2%
                                         Total copper                            kt                 65.9     60.1     66.2     67.9     73.4         267.6    265.6    1%          75.8    68.1    66.5    67.2    71.4       273.2    258.7    6%
 Gold                                                                            troy oz            4,676    4,043    2,635    3,341    2,961        12,980   13,280   (2)%        4,676   4,043   2,635   3,341   2,961      12,980   13,280   (2)%
 Silver                                                                          troy koz           583      503      451      428      441          1,823    1,654    10%         583     503     451     428     441        1,823    1,654    10%
 Molybdenum                                                                      t                  117      182      136      187      189          694      794      (13)%       134     181     138     223     190        732      818      (11)%

 Cerro Colorado¹
                                         Material mined                          kt                 -        -        -        -        -            -        -        -
                                         Ore stacked                             kt                 -        -        -        -        -            -        154      (100)%
                                         Average copper grade - stacked          %                  -        -        -        -        -            -        0.58%    (100)%
                                         Copper cathode (EW)                     kt                 -        -        -        -        -            -        11.1     (100)%      -       -       -       -       -          -        12.5     (100)%

 Spence
                                         Material mined                          kt                 19,951   23,260   25,238   21,848   25,944       96,290   89,546   8%
                                         Ore stacked                             kt                 5,926    4,928    5,974    5,584    5,413        21,899   21,791   0%
                                         Average copper grade - stacked          %                  0.54%    0.73%    0.81%    0.62%    0.67%        0.71%    0.57%    24%
                                         Concentrator throughput                 kt                 7,766    7,547    7,722    7,754    7,792        30,815   31,445   (2)%
                                         Average copper grade - concentrator     %                  0.70%    0.64%    0.62%    0.63%    0.66%        0.64%    0.66%    (3)%
                                         Payable copper                          kt                 39.4     35.7     36.6     36.1     42.2         150.6    150.3    0%          49.3    44.0    36.5    36.5    37.3       154.3    142.4    8%
                                         Copper cathode (EW)                     kt                 26.5     24.4     29.6     31.8     31.2         117.0    104.2    12%         26.5    24.1    30.0    30.7    34.1       118.9    103.8    15%
                                         Total copper                            kt                 65.9     60.1     66.2     67.9     73.4         267.6    254.5    5%          75.8    68.1    66.5    67.2    71.4       273.2    246.2    11%
                                         Payable gold concentrate                troy oz            4,676    4,043    2,635    3,341    2,961        12,980   13,280   (2)%        4,676   4,043   2,635   3,341   2,961      12,980   13,280   (2)%
                                         Payable silver concentrate              troy koz           583      503      451      428      441          1,823    1,654    10%         583     503     451     428     441        1,823    1,654    10%
                                         Payable molybdenum                      t                  117      182      136      187      189          694      794      (13)%       134     181     138     223     190        732      818      (11)%
 1 Cerro Colorado entered temporary care and maintenance in December 2023.

 

 

10

 

BHP | Operational review for the year ended 30 June 2025

 

                                                                                             Production                                                                                                Sales
                                                                                             Quarter ended                                                              Year to date                   Quarter ended                               Year to date
                                                                                             Jun                   Sep                   Dec      Mar      Jun          Jun       Jun       Var        Jun     Sep     Dec     Mar      Jun        Jun      Jun      Var
                                                                                             2024                  2024                  2024     2025     2025         2025      2024      %          2024    2024    2024    2025     2025       2025     2024     %
 Copper (continued)
 Copper South Australia, Australia                                         BHP interest 100%
 Copper              Payable metal in concentrate                          kt                34.7                  27.9                  28.0     24.8     33.2         113.9     118.9     (4)%       28.0    30.4    25.9    23.8     30.9       111.0    98.9     12%
                     Cathode                                               kt                57.2                  51.6                  45.4     56.6     60.4         214.0     215.7     (1)%       61.2    49.0    46.8    55.2     61.6       212.6    215.3    (1)%
                     Total copper                                          kt                91.9                  79.5                  73.4     81.4     93.6         327.9     334.6     (2)%       89.2    79.4    72.7    79.0     92.5       323.6    314.2    3%
                     Payable metal in concentrate transfer to Olympic Dam  kt                          (2.6)                 (6.1)       (2.1)    (2.3)    (1.5)        (12.0)    (12.6)    (5)%
                     Net copper                                            kt                89.3                  73.4                  71.3     79.1     92.1         315.9     322.0     (2)%
 Gold                Payable metal in concentrate                          troy oz           52,045                46,452                52,288   46,097   53,055       197,892   184,729   7%         40,507  44,761  47,719  42,825   50,577     185,882  150,301  24%
                     Refined gold                                          troy oz           49,139                37,385                47,478   57,006   46,789       188,658   207,123   (9)%       52,687  40,326  43,479  57,982   49,241     191,028  203,782  (6)%
                     Total gold                                            troy oz           101,184               83,837                99,766   103,103  99,844       386,550   391,852   (1)%       93,194  85,087  91,198  100,807  99,818     376,910  354,083  6%
                     Payable metal in concentrate transfer to Olympic Dam  troy oz           (3,690)               (13,524)              (3,979)  (5,640)  (2,184)      (25,327)  (21,668)  17%
                     Net gold                                              troy oz           97,494                70,313                95,787   97,463   97,660       361,223   370,184   (2)%
 Silver              Payable metal in concentrate                          troy koz          333                   254                   264      198      258          974       1,209     (19)%      311     295     218     173      226        912      1,122    (19)%
                     Refined silver                                        troy koz          265                   206                   133      462      216          1,017     995       2%         329     202     110     486      213        1,011    958      6%
                     Total silver                                          troy koz          598                   460                   397      660      474          1,991     2,204     (10)%      640     497     328     659      439        1,923    2,080    (8)%
                     Payable metal in concentrate transfer to Olympic Dam  troy koz          (21)                  (31)                  (11)     (12)     (7)          (61)      (75)      (19)%
                     Net silver                                            troy koz          577                   429                   386      648      467          1,930     2,129     (9)%
 Uranium                                                                   t                 929                   672                   725      783      974          3,154     3,603     (12)%      1,554   677     640     710      1,230      3,257    3,324    (2)%

 Olympic Dam
                     Material mined                                        kt                2,815                 2,734                 1,918    2,498    2,587        9,737     10,754    (9)%
                     Ore milled                                            kt                2,912                 2,617                 2,407    2,462    2,859        10,345    10,653    (3)%
                     Average copper grade                                  %                 2.00%                 1.99%                 2.09%    1.99%    2.05%        2.03%     2.01%     1%
                     Average uranium grade                                 kg/t              0.58                  0.60                  0.59     0.56     0.56         0.58      0.58      (1)%
                     Copper cathode (ER and EW)                            kt                57.2                  51.6                  45.4     56.6     60.4         214.0     215.7     (1)%       61.2    49.0    46.8    55.2     61.6       212.6    215.3    (1)%
                     Refined gold                                          troy oz           49,139                37,385                47,478   57,006   46,789       188,658   207,123   (9)%       52,687  40,326  43,479  57,982   49,241     191,028  203,782  (6)%
                     Refined silver                                        troy koz          265                   206                   133      462      216          1,017     995       2%         329     202     110     486      213        1,011    958      6%
                     Payable uranium                                       t                 929                   672                   725      783      974          3,154     3,603     (12)%      1,554   677     640     710      1,230      3,257    3,324    (2)%

 Prominent Hill
                     Material mined                                        kt                1,175                 927                   1,111    1,119    1,210        4,367     4,504     (3)%
                     Ore milled                                            kt                1,815                 1,559                 1,761    1,364    1,998        6,682     6,740     (1)%
                     Average copper grade                                  %                 0.94%                 0.73%                 0.72%    0.82%    0.92%        0.80%     0.87%     (8)%
                     Concentrate produced                                  kt                28.4                  19.6                  21.5     19.2     33.0         93.3      98.1      (5)%
                     Payable copper                                        kt                14.6                  9.5                   10.9     9.7      16.2         46.3      50.5      (8)%       7.3     10.9    8.0     9.5      12.8       41.2     32.8     26%
                     Payable gold concentrate                              troy oz           25,357                20,976                25,445   24,309   28,593       99,323    94,186    5%         12,955  18,719  19,658  22,614   25,222     86,213   63,168   36%
                     Payable silver concentrate                            troy koz          90                    63                    70       63       98           294       280       5%         48      73      48      51       69         241      198      22%

 Carrapateena
                     Material mined                                        kt                1,486                 1,470                 1,476    1,202    1,583        5,731     5,229     10%
                     Ore milled                                            kt                1,450                 1,446                 1,429    1,306    1,557        5,738     5,213     10%
                     Average copper grade                                  %                 1.57%                 1.45%                 1.37%    1.31%    1.24%        1.34%     1.48%     (9)%
                     Concentrate produced                                  kt                62.0                  59.2                  57.6     50.6     58.7         226.1     194.7     16%
                     Payable copper                                        kt                20.1                  18.4                  17.1     15.1     17.0         67.6      68.4      (1)%       20.7    19.5    17.9    14.3     18.1       69.8     66.1     6%
                     Payable gold concentrate                              troy oz           26,688                25,476                26,843   21,788   24,462       98,569    90,543    9%         27,552  26,042  28,061  20,211   25,355     99,669   87,133   14%
                     Payable silver concentrate                            troy koz          243                   191                   194      135      160          680       929       (27)%      263     222     170     122      157        671      924      (27)%

 

11

 

 

 

BHP | Operational review for the year ended 30 June 2025

 

                                                                                                             Production                                                                                        Sales
                                                                                                             Quarter ended                                                 Year to date                        Quarter ended                                Year to date
                                                                                                             Jun            Sep            Dec     Mar     Jun             Jun      Jun      Var               Jun      Sep      Dec     Mar     Jun        Jun      Jun      Var
                                                                                                             2024           2024           2024    2025    2025            2025     2024     %                 2024     2024     2024    2025    2025       2025     2024     %
 Copper (continued)
 Antamina, Peru                                                                BHP interest 33.75%
                                        Material mined                         kt                            62,481         64,094         57,497  51,529  39,369          212,489  243,563  (13)%
                                        Concentrator throughput                kt                            14,534         13,096         13,323  13,140  10,154          49,713   57,916   (14)%
                                        Average head grade - copper            %                             0.91%          0.91%          0.77%   0.81%   0.76%           0.82%    0.87%    (6)%
                                        Average head grade - zinc              %                             0.68%          0.67%          0.84%   0.85%   1.70%           0.97%    0.89%    9%
                                        Payable copper                         kt                            38.3           36.3           30.5    30.9    21.2            118.9    143.9    (17)%             37.4     39.6     33.3    27.4    21.8       122.1    139.8    (13)%
                                        Payable zinc                           t                             15,839         19,374         22,792  26,026  40,415          108,607  103,392  5%                14,118   19,609   25,328  22,249  37,263     104,449  102,681  2%
                                        Payable silver                         troy koz                      873            878            954     1,017   1,313           4,162    3,359    24%               694      782      796     810     953        3,341    2,811    19%
                                        Payable lead                           t                             131            21             148     234     1,829           2,232    332      572%              9        125      35      181     837        1,178    362      225%
                                        Payable molybdenum                     t                             582            902            615     614     148             2,279    1,822    25%               544      681      734     616     524        2,555    1,569    63%

 Carajás, Brazil                                                               BHP interest 100%
                                        Material mined                         kt                            134            180            152     140     148             620      486      28%
                                        Ore milled                             kt                            135            161            170     128     176             636      488      30%
                                        Average copper grade                   %                             1.68%          1.61%          1.92%   1.64%   1.40%           1.64%    1.85%    (11)%
                                        Production ex mill                     kt                            8.8            9.9            12.6    7.9     9.5             39.9     34.5     16%
                                        Average gold grade                     g/t                           0.48           0.46           0.54    0.50    0.43            0.48     0.48     0%
                                        Payable copper                         kt                            2.1            2.3            3.0     1.9     2.2             9.4      8.2      15%               2.7      4.3      2.1     2.1     2.1        10.6     7.1      49%
                                        Payable gold concentrate               troy oz                       1,572          1,734          2,231   1,516   1,825           7,306    5,558    31%               1,730    3,169    1,527   1,664   1,693      8,053    4,735    70%

 Iron ore
 Iron ore production and sales are reported on a wet tonnes basis.
 WAIO, Australia                                                               BHP interest 85%
                                        Newman Joint Venture                   kt                            14,368         13,358         13,796  11,991  15,073          54,218   58,102   (7)%
                                        Area C Joint Venture                   kt                            29,070         28,839         29,578  27,869  32,824          119,110  105,868  13%
                                        Yandi Joint Venture                    kt                            5,293          4,440          3,777   3,819   3,854           15,890   17,855   (11)%
                                        Jimblebar¹                             kt                            19,442         16,726         17,600  16,458  16,597          67,381   73,111   (8)%
                                        Total                                  kt                            68,173         63,363         64,751  60,137  68,348          256,599  254,936  1%
                                        Total (100%)                           kt                            76,773         71,593         73,071  67,844  77,480          289,988  287,022  1%
                                        Lump                                   kt                                                                                                                              20,260   19,377   20,319  18,822  21,285     79,803   79,580   0%
                                        Fines                                  kt                                                                          47,063  44,031  44,022            40,412  46,545    175,010  176,397  (1)%
                                        Total                                  kt                                                                          67,323  63,408  64,341            59,234  67,830    254,813  255,977  0%
                                        Total (100%)                           kt                                                                          75,898  71,543  72,594            66,765  76,723    287,625  287,761  0%
 1 Presented on a 100% basis. BHP interest in saleable production is 85%.

 Samarco, Brazil                                                               BHP interest 50%
                                        Total                                  kt                            1,041          1,285          1,471   1,635   1,991           6,382    4,748    34%               1,043    1,002    1,508   1,445   2,013      5,968    4,766    25%

 Coal
 Coal production is reported on the basis of saleable product.
 BMA, Australia                                                                BHP interest 50%
                                        Blackwater¹                            kt                            25             -              -       -       -               -        3,572    (100)%
                                        Goonyella                              kt                            2,047          1,359          1,439   1,228   1,811           5,837    6,434    (9)%
                                        Peak Downs                             kt                            1,238          1,249          1,073   1,098   1,154           4,574    4,217    8%
                                        Saraji                                 kt                            817            940            1,171   883     1,079           4,073    3,287    24%
                                        Daunia¹                                kt                            13             -              -       -       -               -        1,513    (100)%
                                        Caval Ridge                            kt                            782            967            747     710     1,102           3,526    3,252    8%
                                        Total(2)                               kt                            4,922          4,515          4,430   3,919   5,146           18,010   22,275   (19)%
                                        Total  (100%)(2)                       kt                            9,844          9,030          8,860   7,838   10,292          36,020   44,550   (19)%
                                        Coking coal                            kt                                                                                                                              4,862    4,273    4,695   3,708   4,831      17,507   19,525   (10)%
                                        Weak coking coal                       kt                                                                          42      -       -                 -       -         -        2,250    (100)%
                                        Thermal coal                           kt                                                                          -       -       31                83      199       313      519      (40)%
                                        Total(1)                               kt                                                                          4,904   4,273   4,726             3,791   5,030     17,820   22,294   (20)%
                                        Total (100%)(1)                        kt                                                                          9,808   8,546   9,452             7,582   10,060    35,640   44,588   (20)%
 1 Production and sales included contribution from Blackwater and Daunia mines
 until their divestment on 2 April 2024.
 2 Production figures include some thermal coal.

 

12

 

 

BHP | Operational review for the year ended 30 June 2025

 

                                                                                                  Production                                                             Sales
                                                                                                  Quarter ended                            Year to date                  Quarter ended                         Year to date
                                                                                                  Jun     Sep    Dec    Mar    Jun         Jun     Jun     Var           Jun    Sep    Dec    Mar    Jun       Jun     Jun     Var
                                                                                                  2024    2024   2024   2025   2025        2025    2024    %             2024   2024   2024   2025   2025      2025    2024    %

 NSWEC, Australia                                                                 BHP interest 100%
                                         Export                                   kt                                                                                     3,254  3,416  3,471  3,128  3,554     13,569  13,841  (2)%
                                         Domestic                                 kt                                           424    535  332             381    372    1,620  1,326  22%
                                         Total                                    kt              3,751   3,675  3,698  3,596  4,067       15,036  15,368  (2)%          3,678  3,951  3,803  3,509  3,926     15,189  15,167  0%

 Other
 Nickel production is reported on the basis of saleable product.
 Western Australia Nickel, Australia¹                                             BHP interest 100%
 Mt Keith                                Nickel concentrate                       kt              42.6    35.9   5.4    -      -           41.3    161.5   (74)%
                                         Average nickel grade                     %               17.8    17.1   16.7   -      -           17.0    16.7    2%
 Leinster                                Nickel concentrate                       kt              76.6    72.4   -      -      -           72.4    266.3   (73)%
                                         Average nickel grade                     %               9.0     8.8    -      -      -           8.8     8.3     6%
                                         Refined nickel²                          kt              14.7    12.1   0.1    -      -           12.2    49.9    (76)%         14.8   13.5   0.8    -      -         14.3    49.6    (71)%
                                         Nickel sulphate³                         kt              1.6     0.3    -      -      -           0.3     4.2     (93)%         1.5    0.6    0.3    0.1    0.1       1.1     3.8     (71)%
                                         Intermediates and nickel by-products(4)  kt              6.7     7.2    7.9    2.3    0.3         17.7    27.5    (36)%         6.9    5.8    10.1   2.1    0.1       18.1    27.5    (34)%
                                         Total nickel                             kt              23.0    19.6   8.0    2.3    0.3         30.2    81.6    (63)%         23.2   19.9   11.2   2.2    0.2       33.5    80.9    (59)%
                                         Cobalt by-products                       t               181     294    121    35     -           450     734     (39)%         181    294    121    -      -         415     662     (37)%
 1 WA Nickel ramped down and entered temporary suspension in December 2024.
 2 High quality refined nickel metal, including briquettes and powder.
 3 Nickel sulphate crystals produced from nickel powder.
 4 Nickel contained in matte and by-product streams.

 

 

13

 

 

BHP | Operational review for the year ended 30 June 2025

 

Variance analysis relates to the relative performance of BHP and/or its
operations during the 12 months ended June 2025 compared with the 12 months
ended June 2024, unless otherwise noted. Production volumes, sales volumes and
capital and exploration expenditure from subsidiaries are reported on a
100% basis; production and sales volumes from equity accounted investments
and other operations are reported on a proportionate consolidation basis.
Numbers presented may not add up precisely to the totals provided due to
rounding. Medium term refers to a five-year horizon, unless otherwise noted.

The following abbreviations may have been used throughout this release:
billion tonnes (Bt); cost and freight (CFR); cost, insurance and freight
(CIF), carbon dioxide equivalent (CO2-e), Direct Reduced Iron (DRI), dry
metric tonne unit (dmtu); free on board (FOB); giga litres (GL); greenhouse
gas (GHG); grams per cubic centimeter (g/cm3), grams per tonne (g/t);
high-potential injury (HPI); kilograms per tonne (kg/t); kilometre (km);
million ounces per annum (Mozpa); metres (m), million pounds (Mlb); million
tonnes (Mt); million tonnes per annum (Mtpa); percentage point (ppt); ounces
(oz); OZ Minerals Limited (OZL); part per million (ppm), pounds (lb); thousand
ounces (koz); thousand ounces per annum (kozpa); thousand tonnes (kt);
thousand tonnes per annum (ktpa); thousand tonnes per day (ktpd); tonnes (t);
total recordable injury frequency (TRIF); wet metric tonnes (wmt); and year to
date (YTD).

In this release, the terms 'BHP', the 'Group', 'BHP Group', 'we', 'us', 'our'
and 'ourselves' are used to refer to BHP Group Limited and, except where the
context otherwise requires, our subsidiaries. Refer to Note 30 - Subsidiaries
of the Financial Statements in BHP's 2024 Annual Report for a list of our
significant subsidiaries. Those terms do not include non-operated assets.
Notwithstanding that this release may include production, financial and other
information from non-operated assets, non-operated assets are not included in
the BHP Group and, as a result, statements regarding our operations, assets
and values apply only to our operated assets unless stated otherwise. Our
non-operated assets include Antamina, Resolution, Samarco and Vicuña. BHP
Group cautions against undue reliance on any forward-looking statement or
guidance in this release. These forward-looking statements are based on
information available as at the date of this release and are not guarantees or
predictions of future performance and involve known and unknown risks,
uncertainties and other factors, many of which are beyond our control and
which may cause actual results to differ materially from those expressed in
the statements contained in this release.

 

 

Further information on BHP can be found at bhp.com (http://www.bhp.com/)

 

Authorised for lodgement by:

Stefanie Wilkinson

Group Company Secretary

 Media Relations                                                     Investor Relations

 Email: media.relations@bhp.com (mailto:media.relations@bhp.com)     Email: investor.relations@bhp.com (mailto:investor.relations@bhp.com)

 Australia and Asia                                                  Australia and Asia

 Gabrielle Notley                                                    John-Paul Santamaria

 Mobile: +61 411 071 715                                             Mobile: +61 499 006 018

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 Amanda Saunders                                                     James Bell

 Mobile: Mobile: +44 7887 468 926                                    Mobile: +44 7961 636 432

 North America                                                       Americas

 Megan Hjulfors                                                      Monica Nettleton

 Mobile: +1 403 605 2314                                             Mobile: +1 416 518 6293

 Latin America

 Renata Fernandez

 Mobile: +56 9 8229 5357

 BHP Group Limited ABN 49 004 028 077

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